Meet CLIPCON; the World’s first and only All-In-One Concertina Razor Wire Producing Machine! Our patented technology eliminates clipping labour and reduces operator labour required for concertina production.
As the raw materials flow through CLIPCON, it automatically forms, hoops and tighten clips onto them with 100% accuracy. After the desired “clipped bundle” has been formed, it automatically cuts and separated the upstream from the rest. This cycle goes on and on and CLIPCON never gets sick or tired!
Save you labour and reduce your costs! Boost your production and profit! Join I4.0 revolution and head-off your rivals with CLIPCON!
Features
- Automatic Operation: PLC controlled operation. Automatically performs all necessary steps of Concertina Razor Wire production.
- Ease of Operation: Touch panel (HMI) controlled software, ease of mechanical configuration of machine for different diameters of end product.
- Versatility: BTO-10 & BTO-22 production in same machine. Also, it can solely be used for coiling/winding.
- Robustness: Lubrication free bearings, hardened wear parts, quality metal coating and paintings, etc.
- Compactness: A small, 3800 x 1900 x 2100 mm footprint (including decoilers.).
- Production Analytics: Provides daily and monthly production analytics.
- High-End Standard Equipment: FESTO, SIEMENS, SKF, etc.
- Remote access for distant service/assistance
Capabilities
- Coil Diameters: Between 450 - 1015 mm (Ask for larger diameters)
- Wire Diameter: 2,5 mm (Ask for different diameters)
- Razor Blade Type: BTO-10 & BTO-22 (Both in same machine)
- Razor Tape Thickness: 0,5 mm (Ask for different thicknesses)
- Clips Type: Single clip, as described in TS/EN8745
- Wire, Razor Tape & Clips Material: Galvanised or Stainless Steel
- Coils per Bundle: 2 - 56 (Ask for additional coils)
- Clips per Circumference: 3 or 5
- Supply Voltage / Air Pressure: 380 VAC / 7 bars
- Weight: 1000 kg
- Dimensions: L:3800, W:1900, H:2100 mm (with decoilers)
Benefits
- Eliminates clipping labour
- Reduces operator labour
- Reduces labour and operational costs
- Reduces scrap by product standardization
- Reduces work accidents
- Increases production
- Increases profitability
- Superior return-on-investment
Production Metrics
Production Metrics (For BTO-22, 56 Coils, With Clipping)
All the above data are real world measurements, excluding setup time.
Production Metrics (For BTO-22, 56 Coils, Coiling/Winding Only - No Clipping)
All the above data are real world measurements, excluding setup time.
FAQ
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CLIPCON uses “single clips” that conforms TS/EN 8745 standard. Those clips can be produced in our Clips Production Line. See our Clips Production Line product for details.
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At the moment, no. But we’re working on another machine that will utilize polycord clips. Please ask for details.
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Stainless or galvanised steel wire is fed to CLIPCON via WIDECO Decoilers. We advise our WIDECO-Moto product, which will significantly decrease loading period.
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A CLIPCON can only work with a single wire diameter. But the product options are available to utilize wire between 2,0 - 3,0 mm. For example, CLIPCON can be modified to work with 2,0 mm wire. But in that case, it cannot work both with 2,0 and 2,5 mm. Ask for further details.
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Galvanised or SS, high carbon wire, tensile strength between 1000 - 1600 MPa.
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0,05mm. For a nominal 2,5 mm wire, it can deviate between 2,45 - 2,55 mm.
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BTO-10 & BTO-22. And they both can be produced in same machine. If you need another type of razor tape, please ask for details.
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We advise the razor tape to be fed to CLIPCON by tape cassettes. Please check out our unique tape cassette - ROULETTE.
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Razor tape to be fed can be between 0,45 - 0,55 mm.
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In its original configuration CLIPCON can form a bundle up to 62 coils. But we advise 56. If you need greater quantities like 100, please contact for details.
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Yes. In its “coiling” mode, CLIPCON does not put clips while winding. However, when a bundle is formed (e.g. 56 coils), it clips the last two coils together, cuts and separates the bundle from downstream and immediately continues its operation to form another bundle. Therefore, it creates operational continuity also in “coiling” mode.
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No. Please check out our genuine production bench for Flat Razor Wire production - FLATBench.
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Yes. But please consider there will be “tail” of cut Flat Loop. This tail may or may not be clipped manually depending on your specifications.
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Without doubt yes! Who does not want to cut/save his human labour in this era? If you’re producing 500 kgs of concertina per day, then it is feasible. For 1000 kgs production per day, it is super-feasible. For 2000 kgs/day or more, then it will be ultra-feasible!
